Customer will float the requirement to us.

An in-depth evaluation of project scope, resources, and potential challenges to ensure successful and efficient aluminum die-casting production.

The process begins with understanding client requirements and creating detailed CAD models. Advanced simulations are used to optimize designs for strength, precision, and manufacturability. This ensures the final aluminum die-cast components meet quality and performance standards.

Producing and delivering prototype components to validate design accuracy and manufacturing feasibility. This step ensures the product meets all technical, quality, and functional requirements before full-scale production.

A pilot batch in aluminum die casting involves producing a small quantity of parts to test design, material, and production methods, ensuring quality and performance before scaling up to full production. This helps identify any issues and refine the process for optimal results.

Customer approval in a pilot batch involves reviewing and confirming that the produced parts meet the required specifications and quality standards before full-scale production.

During Die casting manufacturing process we follow all the Procedures which was defined at the time of pilot batch.

Post die casting involves processes like trimming, heat treatment, surface finishing, and inspection to refine and prepare cast parts for use. These steps ensure the final products meet quality, dimensional, and performance standards.

Heat treatment is a controlled process of heating and cooling metal to alter its properties, such as hardness, strength, and ductility. It is commonly used in die-casting to enhance the performance of aluminum or other alloys, ensuring they meet the required specifications for durability and functionality.

Shot blasting is used to clean the surface of cast parts, removing excess material, rust, or impurities, and improving the finish for better quality and performance.

Machining in die casting is the process of refining cast parts by removing excess material to achieve precise dimensions and smooth surfaces. It is typically used for adding details, finishing, or improving the accuracy of the final product.

Surface finishing in die casting improves appearance and durability through processes like polishing, coating, and shot blasting.

Painting in die casting applies a coating to enhance appearance and protect against corrosion and wear.

Final inspection in die casting ensures parts meet quality standards and specifications before shipment.

Packing and dispatch in die casting involve securely packaging finished parts and arranging for their shipment to customers, ensuring safe delivery and protection during transit.